Question 1

What is the WirePro machine and what does it do?

Accepted Answer

WirePro is a fully automatic wire processing machine for 0.5–4.0 mm² wire that performs six operations in one cycle with zero handoffs: it pulls and cuts wire to length (280–9999 mm), thermal-transfer prints both ferrules (up to 33 characters), threads each ferrule onto the correct end, strips both ends (5–20 mm), and crimps ring, spade or pin terminals from four onboard terminal trays — then sorts finished wires by batch. It has real-time quality inspection and is built on Panasonic servo drives (880 kg, AC 220 V, 5 kW).

Question 2

What is the difference between WirePro and SmartCut?

Accepted Answer

WirePro is the fully automatic flagship: it cuts, prints and threads ferrules, strips, and also crimps terminals in one cycle (0.5–4.0 mm²). SmartCut is a fully automatic cut, strip and ferrule machine (0.5–6.0 mm²) without onboard terminal crimping. Choose WirePro for the highest automation including terminal crimping; SmartCut for automated cut/strip/ferrule across a slightly wider wire range.

Question 3

What does the SmartCut machine do?

Accepted Answer

SmartCut is a fully automatic wire processing machine for 0.5–6 mm² wire: it cuts to length (150–10,000 mm), strips both ends, thermal-transfer prints the ferrule and threads it onto the wire — in one uninterrupted cycle at 500–600 pieces per hour. It imports the wire schedule directly from an Excel file, removing the slow, error-prone manual labelling of ferruled wires for switchgear and control-panel assembly.

Question 4

What is the difference between SmartCut and WireCut 1?

Accepted Answer

SmartCut is a fully automatic cut-strip-and-ferrule machine for 0.5–6 mm² wire (it also inserts ferrules). WireCut 1 is an automatic cut-and-strip machine covering a wider range, 0.03–16 mm², with a 4.3-inch touchscreen and automatic length calibration. Use SmartCut for high-volume ferruled wire prep, and WireCut 1 for versatile cutting and stripping across sizes.

Question 5

Which machine crimps wire ferrules and terminals?

Accepted Answer

The WireCrimp FR series: FR1/FR3 crimp wire ferrules (up to 6 mm² and 16 mm²), and FR2 crimps pre-insulated ring and fork terminals (0.5–6.0 mm²). For larger uninsulated terminals, the CrimpPress 30T/50T servo presses take interchangeable quadrangular, hexagonal and OTP moulds.

Question 6

How do I validate crimp quality?

Accepted Answer

The WireTest 1 crimp pull-force tester measures how much force a crimped connection withstands, up to 980 N, with programmable destructive and non-destructive test modes — the standard way to quality-check crimps in wire-harness manufacturing.

Wire range	0.5–4.0 mm² (Bvr/Rv)
Cutting length	280–9999 mm · tolerance ±0.5 mm + 0.2%
Stripping	5–20 mm, semi or full, both ends
Ferrule	15–35 mm, both ends, vertical or reverse text, up to 33 characters
Terminals	Ring, spade & pin · 2 crimp stations · 4 terminal trays
Power / air	AC 220 V, 5 kW, 50 Hz · 0.4–0.6 MPa clean dry air
Size / weight	2.0 × 1.8 × 1.6 m · 880 kg

Specification	Detail
SmartCut — process	Automatic cut, strip, thermal-transfer ferrule printing & threading in one cycle
SmartCut — wire size	0.5–6 mm² (0.5–4.0 mm² BVR/RV)
SmartCut — cutting length	150–10,000 mm · tolerance 0.02 × L
SmartCut — stripping / ferrule	Strip 5–20 mm · ferrule tube 15–30 mm, front/reverse per end
SmartCut — speed / power	500–600 pcs/hour · 1.5 kW, AC 220 V · Excel job import
WireCut 1 — range	Automatic cut & strip, 0.03–16 mm²
WireCut 1 — control	4.3″ touchscreen · auto length calibration · run-out sensor
WireCrimp FR1 / FR3	Wire ferrules up to 6 mm² (FR1) / 16 mm² (FR3), servo
WireCrimp FR2	Ring & fork terminals 0.5–6.0 mm², 1,000–1,300/hr
CrimpPress 30T/50T	Servo terminal press · quad/hex/OTP moulds · 30 work orders · 1-yr warranty
WireTest 1	Pull-force up to 980 N · destructive & non-destructive

SmartCut Automatic Wire Cutting & Stripping Machine

Everything to prep, crimp and test wire

WireCut 1

WireCrimp FR Series

CrimpPress 30T / 50T

WireTest 1

WirePro — One Machine. Six Operations. Zero Handoffs.

Everything wire prep needs — in one automated cycle

Live demo videos

Wire-harness machine specifications

Tell us your wire & terminal sizes — we'll send price & specs

Request a quote